HLS-2 Hydraulic Pit Leveler

Hydraulic Dock Levelers

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Hydraulic Dock Leveler

Hydraulic Dock Leveler for Loading Docks

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Hörmann hydraulic dock levelers are manufactured with heavy duty structural bases and are ideal to compensate for the difference in height between truck loading surfaces and the loading platform. The loading process is much faster and damage to the transported goods is avoided.

HLS-2 Hydraulic Dock Leveler with Hinge Lip

With Changing Vehicles and for Larger Height Differences

Model Comparison

Model Nominal Width Nominal Length Standard Static Load Capacity Optional Static Load Capacity Pit Height
HLS-2 68 6 feet 8 feet 35,000 lbs 50,000 lbs 20" Front
19.5" Rear
HLS-2 78 7 feet 8 feet 35,000 lbs 50,000 lbs 20" Front
19.5" Rear
HLS-2 610 6 feet 10 feet 35,000 lbs 50,000 lbs 20" Front
19.5" Rear
HLS-2 710 7 feet 10 feet 35,000 lbs 50,000 lbs 20" Front
19.5" Rear

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HLS-2 Dock Leveler Construction

Reliable, sturdy, and flexible design

  1. Strongly Constructed Dock Leveler Platform
    The S235 steel platform is made of a single piece, up to a 6' x 10' size. The design of the reinforcement beams prevent deformation (lane grooves) and exceed ANSI-MH-30-1-2022 standards. The standard platform thickness on hinged lip dock levelers is 0.25”.
  2. Sturdy Lip
    Our lip is made from a single piece of ½” S355 tread-plated steel. The hinges we use are constructed from S420 steel grade, a high-strength weldable steel designed to endure high levels of strain in your loading area.
  3. Made to Withstand Tough Environments
    The dock leveler has a standard of 35,000 lbs (rated load according to ANSI-MH-30-1-2022). The HLS-2 hinged lip dock leveler is available for higher rated load capacities. The dock leveler is rated for a temperature range of 14 to +122°F in the area around the hydraulic system.
  4. Reliable Double Cylinder Hydraulic System
    The dock leveler's balanced and reliable operation is ensured by two main cylinders, which also contribute to its overall safety. In the event of an emergency stop, the platform is prevented from tilting. Additionally, optional HLS-2 dock levelers can be equipped with an oil drain pan.

Product Features

Safety & Efficiency

Dock Leveler Toe Guard

Full Range Toe Guards

To avoid feet getting caught between the loading platform and dock leveler, side sheets are used. The black-and-yellow safety markings clearly show the working boundary, keeping your employees safe.

Maintenance Supports

Maintenance Supports

Hörmann simplifies maintenance by incorporating built-in maintenance supports into every dock leveler.

Black anti-slip dock leveler deck

Anti-Slip Deck

The platform is manufactured using anti-slip deck plate as the standard material. The steel surfaces undergo shot-blasting to ensure quality and are then 2C PU-coated in-house. Our dock levelers are supplied standard in black.

Dock Leveler Gap Sealing

Energy Efficiency Upgrades

Sealing the side gap next to the dock leveler is helpful for maintaining a comfortable indoor environment. By preventing drafts and retaining warm air, this simple measure enhances overall energy efficiency.

Dock leveler brush weather seal kit

Brush Weather Seal Kit

Preassembled kits for dock leveler brushes are available. They are designed for easy installation and effectively block drafts, dirt, and debris. These kits are particularly beneficial for the food industry. Each kit includes a standard 1” 90-degree aluminum retainer and a customizable brush component to meet specific size requirements.

Hinged Lip

The HLS-2 hinged lip is made of running plate from a single piece. The lip is made of high strength S355 steel and fulfills all requirements with a thickness of 1/2” tread plate.
Dock leveler with hinged lip

Robust Hinged Lip

The 32 closely spaced hinge strips on a 78.7-inch wide dock leveler, supported by a 1.1” diameter axle, ensure superior force distribution compared to hinge bushings. The open construction prevents debris from accumulating in the hinge, while the 2-piece shaft design facilitates easy maintenance and removal.

Dock leveler extended for placement

Simple Operation

The electronic hydraulic system raises the platform to its highest position and automatically extends the hinged lip. The platform is then lowered until the hinged lip rests on the loading surface, allowing for quick and safe loading and unloading of the truck.

Flat Loading Transition

The angled lip provides convenient support on the loading surface, and the platform and lip are aligned perfectly. The specially angled milling on the front edge ensures a smooth transition to the loading surface, making hinged lip dock levelers an ideal choice for handling sensitive goods.

Type R, Straight Lip

This lip design is straight and is standard for 6 ft wide platforms.

Tapered lip of a dock leveler plaform

Type S, Tapered Lip

This lip design is tapered and is standard for 7 ft wide platforms.

Lip Lengths

The lip has a standard length of 16 in, and an optional length of 18 in. When selecting, please note that the protruding lip hinge reduces the possible bridging by approx. 3 in. We also offer an effective 20” reach lip solution when required.

Hydraulic Leveler Control Boxes

Simplicity and Convenience for Your Loading Systems

DLC-A and DLC-S Controllers

Basic and Advanced Control Box Options

The Hörmann controllers are designed to be clear and simple. The hinged lip dock levelers operate using a press-and-hold actuation. When the raise button is pressed, the platform will lift until it reaches the maximum height. At that point, the lip will automatically extend. Once the raise button is released, the platform will descend. 

Additional Features (DLC-A Control Box)
  • Status Indicators Colored indicators (Green and Red) display the status of the system.
  • Automatic Return Platform automatically returns to home position after activation (single pulse activation).
  • Emergency Stop Motor control signal locked; no activation of system is allowed until the signal is disengaged.

Hinged Lip Dock Leveler Control Features

Feature Simple Controllers (DLC-S) Advanced Controllers (DLC-A)
cULus
Enclosure Type: NEMA 4/4x
LED Operation Indicator  
Prepared for Connection of Wheel Chock with Sensor  
Prepared for the Dock Leveler Release Function  
Automatic Impulse Return  

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Supporting Documents

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